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EFV-8 Club Forum / 1940 Ford Discussion / '40 cpe door hinge pin removal

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Discussion Topic: '40 cpe door hinge pin removal -- page: 1 2

Gene's40

10-10-2025 @ 3:36 PM

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I am trying to remove the passenger door hinge pin so that I can mount a new hinge mirror from Carpenter. When the car was restored by the previous owner the new door hinge pin was mushroomed to prevent it getting loose. I took a dramel tool to remove the mushroomed metal. I bought a new door hinge pin removal tool. I have used WD40 on the hinge but the pin is being stubborn. Any suggestions ?

Gene Talley

ford38v8

10-10-2025 @ 6:11 PM

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Those hinge pin removal tools are cute. Hang it on your wall.
Use a BFH with a solid backup. Then when that doesn't work, carefully drill the pin with increasingly larger bits till the pin will finally move for you.

Alan

TomC750

10-10-2025 @ 6:40 PM

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WD40 is not the right penetrant to use . Ideally use a 50/50 mixture of transmission fluid and acetone. Let it soak good, maybe even overnight and then get out the hammer.

TomC750

Gene's40

10-10-2025 @ 7:42 PM

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Thanks Alan and TomC for your tips !

Gene Talley

kubes40

10-11-2025 @ 6:15 AM

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Alan and Tom have both hit this one squarely on the head.
I especially like the reference to those tools being "cute".

I had just last week removed two pins. Yes, both were drilled to nearly the diameter of the pin and both were then fairly easy to knock out.
I leave about 1/4" of the pin intact (I don't drill through completely) so I can place a drift down "the hole" and have a solid part to hammer against.,
Just be careful to drill straight...

Mike "Kube" Kubarth

51504bat

10-11-2025 @ 10:07 AM

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Delete

This message was edited by 51504bat on 10-11-25 @ 10:08 AM

carcrazy

10-11-2025 @ 1:52 PM

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Another method to remove the stuck door hinge pin is to use a C-Clamp. This method might damage the paint on the top of the hinge.

Place the C-Clamp so the threaded portion is on the bottom, use a bolt of a size slightly smaller than the O.D. of the pin and a socket wrench slightly larger than the O.D. of the head of the pin.

Place these items as follows:
Socket on top of hinge, top of C-Clamp on top of socket, bolt with threaded portion facing up under the pin and C-Clamp threaded portion under the bolt.

Soak the hinge with the best penetrating oil you can find and let soak for awhile. Tighten the C-Clamp until the hinge pin is pushed up out of the hinge.

This method worked for me when working on a 1940 Ford Tudor.

Gene's40

10-12-2025 @ 11:41 AM

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I built a wooden piece the holds the lower door lip and the use of my floor jack. Should I open the door half way and then try to remove the pin ?

Gene Talley

ford38v8

10-12-2025 @ 7:10 PM

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No.
The door latch is perfectly capable of adequate support, and secondly, opening the door even partially drastically reduces your access for removal., while exposing the door to possible instability.

Alan

Gene's40

10-14-2025 @ 4:53 PM

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Thanks Alan

Gene Talley

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