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EFV-8 Club Forum / 1940 Ford Discussion / '40 cpe door hinge pin removal

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Posted By Discussion Topic: '40 cpe door hinge pin removal -- page: 1 2

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Gene's40
11-06-2025 @ 7:58 PM
Member
Posts: 20
Joined: Mar 2024
          
Mike,
I used my 1400 heat gun applied on the rear portion of the hinge; after red hot I used my center punch and struck from the bottom with a somewhat heavy machinest hammer. Still no luck. I'll try your method of drilling from the top starting with an 1/8 " bit.
Gene

Gene Talley

kubes40
11-06-2025 @ 5:30 AM
Senior
Posts: 3573
Joined: Oct 2009
          
Gene, I have never heard of a hardened hinge pin. I suppose that's possible but probable? Not likely.
Drill from the top - downward. Start by making a punch mark on center. Then, with a good quality center drill, start the "path". Then move incrementally with drill bits. I start with 1/8" diameter and move up sizes by no more than .032" at a time.
I drill just past the center part of the hinge.

Mike "Kube" Kubarth

carcrazy
11-05-2025 @ 10:38 PM
Senior
Posts: 1972
Joined: Oct 2009
          
One thing you can try but you have to be very careful while doing it, is to use bee's wax as a penetrant. You have to heat the pin up hot enough to get a bee's wax candle to melt on it and get into the hinge. Too much heat will damage your paint and could start a fire. If done properly this method will work. It may take several heating and liquid bee's wax applications to get the hinge pin to come out.

Gene's40
11-05-2025 @ 8:09 PM
Member
Posts: 20
Joined: Mar 2024
          
Update > I bought Kroil and applied it daily on the door hinge pin. I've tried the C clamp method to force the pin out but it's being stubborn. I am not giving up !

Gene Talley

Gene's40
11-05-2025 @ 8:06 PM
Member
Posts: 20
Joined: Mar 2024
          
I bought Kroil oil and used it daily on the hinge. I've tried the C clamp method to no advil. I've tried to drill from the bottom of the hinge but apparently when the car was restored the re-assembly used hardened steel which has made it tough. I am not giving up !

Gene Talley

Gene's40
10-14-2025 @ 4:53 PM
Member
Posts: 20
Joined: Mar 2024
          
Thanks Alan

Gene Talley

ford38v8
10-12-2025 @ 7:10 PM
Senior
Posts: 2881
Joined: Oct 2009
          
No.
The door latch is perfectly capable of adequate support, and secondly, opening the door even partially drastically reduces your access for removal., while exposing the door to possible instability.

Alan

Gene's40
10-12-2025 @ 11:41 AM
Member
Posts: 20
Joined: Mar 2024
          
I built a wooden piece the holds the lower door lip and the use of my floor jack. Should I open the door half way and then try to remove the pin ?

Gene Talley

carcrazy
10-11-2025 @ 1:52 PM
Senior
Posts: 1972
Joined: Oct 2009
          
Another method to remove the stuck door hinge pin is to use a C-Clamp. This method might damage the paint on the top of the hinge.

Place the C-Clamp so the threaded portion is on the bottom, use a bolt of a size slightly smaller than the O.D. of the pin and a socket wrench slightly larger than the O.D. of the head of the pin.

Place these items as follows:
Socket on top of hinge, top of C-Clamp on top of socket, bolt with threaded portion facing up under the pin and C-Clamp threaded portion under the bolt.

Soak the hinge with the best penetrating oil you can find and let soak for awhile. Tighten the C-Clamp until the hinge pin is pushed up out of the hinge.

This method worked for me when working on a 1940 Ford Tudor.

51504bat
10-11-2025 @ 10:07 AM
Member
Posts: 345
Joined: Apr 2020
          
Delete

This message was edited by 51504bat on 10-11-25 @ 10:08 AM

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